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“I was impressed with the ease of installation and the way the entire CC1 team provided us with training and support that was very thorough and professionally executed”

John O’Leary
VP of Manufacturing
Weber Packaging Solutions, Inc.

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CC1 redefines Automatic Mark-to- Mark Register Control technology with the introduction of the DRC 6000L Automatic Register Control System.

Reduced make-ready and run waste, faster change over times, and increased consistency in register quality set the standard by which all other register control systems must be judged.

Specifically designed to address the Register Control needs of today's flexographic printer the DRC 6000L provides immediate reductions in make-ready and run waste. The DRC 6000L fully automates the color registration process and is capable of controlling both lateral and running direction register.

The DRC 6000L simply parallels into the existing register motors on your press. For presses without register motorization, CC1 offers a "Register Motorization Package" that mounts to the existing manual register mechanisms.

CC1's compact "Smart Camera" design, with onboard processing, allows the register control cameras to be mounted in between the print stations for faster corrections. Calibration parameters for a wide variety of substrates including films, foils, pressure sensitive, board and paper stocks are stored and can be recalled based on the requirements of the job.

The newly designed CC1 "Mark Pattern" easily fits within the track of a 1/8" barer bar requiring far less space than traditional scanner or sensor based systems. The individual geometric shape of each register mark allows the DRC 6000L to automatically set make-ready register regardless of whether or not the marks are overlapped or even out of sequence.

The newly designed "Auto Search" feature makes it possible for the DRC 6000L cameras to immediately locate the register mark patterns and begin correcting for register errors during make-ready, thereby reducing startup waste and make-ready time.

In addition to color to color register control, the DRC 6000L offers "automatic die cut", print to varnish, screen, gravure, cold foil and hot stamp control.

Technology:

The DRC 6000L employs the latest in digital register control technology on an advanced, extremely flexible hardware platform using "Plug & Play" components for ease of expandability and service. The CC1's "Smart Camera" design with onboard digital processing eliminates the need for a stand-alone processing computer. Long-lasting LED light strobes reduce energy consumption and the need for periodic replacement of bulb style light sources. External internet connectivity provides for 24hr Remote Technical Support. TRAM Total Register and Measurement provides detailed analysis reports, press register fingerprinting, corrective maintenance and quality verification. CC1's Motorization Packages can be retrofitted to the manual register mechanism on virtually any press line.

 
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